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HydroTech's Model HC5000 Sewage Pump switches are "electronic float" switches that are specially designed to work with ejector/lift station pumps. The sensor is designed so that it won't be affected by chemicals or waste in the sewage pit. And, because it is electronic, there are no moving parts that can seize up or fail. See
("Why Pumps Fail").
And it works with all brands of pumps, like Flotec, Simer, Wayne, Ace-in-the-Hole, Rigid, etc.
Simple Installation The HydroTech Model HC5000 Sewage Pump Switch has a single sensor and a control module. Installation is simple and doesn't require any changes to your plumbing. The control module is plugged into a 120 VAC outlet and the pump gets plugged directly into the control module. The sensor gets lowered into the pit at the level where you want the pump to turn on. Note that the sensor is very sensitive and should not be allowed to touch anything else in the pit that might cause it to get a false signal that the water level has reached it.
View the
Installation Instructions for more information. How the Sensor Works The sensor senses water by measuring the resistance between it and the grounded pump motor. When the water is below the sensor the resistance is very high (Figure 1), but when water reaches the tip of the sensor, the resistance is relatively low (Figure 2). When the sensor detects the low resistance from the water, it triggers the control module to turn the pump on. From this point until the next cycle, the sensor has no affect on the control of the pump. back to top What the Control Module Does Once the sensor triggers the pump to turn on, the control module will run the pump until it looses suction. It knows when this happens by monitoring the motor current and looking for the current level to drop when the pump transitions from pumping water to pumping air. To be able to do this reliably every time it turns on, the Model HC5000 Sewage Pump Switch needs a minimum runtime of 5 seconds. In other words, once the pump turns on, there should be enough water in the pit so that it will take at least five seconds to pump it all out. back to top Alarms and Indicators The Model HC5000 Sewage Pump Switch has a number of built in alarms that warn of problems with the pump or discharge plumbing. The available alarms are described in the table below. Alarm/Indicator | Description | Possible Causes | | 2 Beeps | Can't turn pump on | - Pump not plugged in
- Float piggy-back plug not disconnected
- Float switch not secured in "on" position (internally wired float switch)
| | 3 Beeps | High Level Alarm | - Pump can't keep up with water coming in
- Discharge plumbing blocked
- Debris on sensor
| | Steady Slow Beep | Motor current above normal | - Restriction in discharge plumbing
- Pump motor beginning to fail
| | Steady Fast Beep | Motor current too high | - Severely restricted discharge plumbing
- Pump motor failure imminent
| | Steady Red LED | Pump off, no water detected | | | Flashing Red LED | Pump off, no water detected, controller in short cycle mode | - If, during a calibration cycle, the controller does not detect the drop in motor current indicating an empty pit, it defaults to a 6 second cycle time to protect the pump motor from being run dry
| | Steady Green LED | Pump on, water detected by sensor | | | Slow Flashing Green LED | Pump on, water below sensor, timed cycle | | | Fast Flashing Green LED | Pump on, water below sensor, calibration cycle | | back to top Specifications: Voltage | 120 VAC | | Minimum Current | 2.5 Amps | | Maximum Current | 14 Amps | | Minimum Run Time | 5 Seconds | | Maximum Run Time | 90 Seconds | | Sensor Cable Length | 12 ft | | Listing | CUL | | Environment | Indoor Use Only | | Warranty | Lifetime | back to top |